Demineralized Water Plant (DMP)

  • Description

A demineralized water plant, also known as a demineralization plant or a deionization plant, is a facility designed to produce highly purified water by removing minerals and ions from the water source. Demineralized water, also called deionized water, is water that has had its mineral ions, such as calcium, magnesium, sodium, and iron, as well as other impurities, removed through a process called demineralization or deionization.

The purpose of a demineralized water plant is to produce water that is free from dissolved minerals and ions, making it suitable for a wide range of industrial applications that require high-quality water. Some of the common applications include power plants, pharmaceutical manufacturing, laboratory use, cosmetics production, electronics manufacturing, and boiler feedwater.

The demineralization process typically involves two main steps:

  • Ion Exchange: The water passes through a series of ion exchange resin beds, where the mineral ions in the water are exchanged with hydrogen (H+) and hydroxide (OH-) ions present on the resin beads. Cation exchange resins remove positively charged ions like calcium and magnesium, while anion exchange resins remove negatively charged ions like chloride and sulfate.
  • Regeneration: Over time, the ion exchange resins become saturated with the removed minerals and ions. To regenerate the resins and restore their capacity, a regeneration process is carried out. This process involves passing a regenerating solution, such as hydrochloric acid and sodium hydroxide, through the resin beds to release the captured ions and recharge the resin beads for reuse.

The demineralized water plant consists of various components and equipment to facilitate the demineralization process. These may include pretreatment units like multimedia filters and activated carbon filters to remove suspended solids and organic matter, a series of ion exchange columns or vessels containing the cation and anion exchange resins, regeneration tanks, pumps, valves, monitoring instruments, and control systems.

The quality of demineralized water produced by such a plant is measured in terms of its conductivity, which indicates the level of dissolved ions remaining in the water. The lower the conductivity, the higher the purity of the water.

Overall, a demineralized water plant plays a crucial role in providing high-quality water for industrial processes that require water free from mineral impurities. It helps ensure the efficiency, reliability, and longevity of equipment and products in various industries that rely on pure water for their operations.

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