Components and Features

1. Reverse Osmosis (RO) Plant:
   • Capacity: 5000 Liters Per Hour (LPH)
   • Pre-Treatment Unit: Includes multi-media filters, activated carbon filters, and water softeners to remove sediments, chlorine, and hardness.
   • RO Membranes: High-efficiency membranes for superior rejection rates of contaminants.
   • High-Pressure Pump: Ensures optimal pressure for maximum water recovery.
   • Automatic Flushing System: Enhances membrane life and efficiency.
   • Control Panel: User-friendly interface with automated operations and real-time monitoring of water quality parameters.
   • Post-Treatment: UV sterilizers and Ozone systems for final water polishing.
2. Washing Machine:
   • Automatic Bottle Washer: Designed to clean bottles of various sizes before filling.
   • Multi-Stage Washing: Incorporates multiple washing stages including hot water, detergent wash, and final rinse with RO water.
   • Rotary System: Ensures thorough cleaning and sanitization of bottles.
3. Filling Machine:
   • High-Speed Filling: Capable of filling up to 5000 liters of water per hour.
   • Volumetric or Gravity Filling: Ensures precise and consistent filling levels.
   • Multi-Head Filling Nozzles: Enables simultaneous filling of multiple bottles, enhancing productivity.
   • Drip-Free Nozzles: Minimizes spillage and wastage.
4. Capping Machine:
   • Automatic Cap Feeder and Capper: Efficiently places and tightens caps on bottles.
   • Versatile Cap Handling: Compatible with various cap sizes and types.
   • Torque Control: Ensures caps are securely fastened without damaging the bottles.
5. Integrated Conveyor System:
   • Stainless Steel Construction: Ensures durability and hygiene.
   • Adjustable Speed: Synchronizes with washing, filling, and capping operations for seamless workflow.
   • Bottle Guide Rails: Keep bottles aligned and stable during transit.
6. Auxiliary Features:
   • Sanitization System: Automated cleaning in place (CIP) system for maintaining hygiene.
   • Safety Interlocks: Prevents operation mishaps and ensures user safety.
   • Alarms and Indicators: Alert operators to issues such as low water pressure, high TDS levels, or mechanical faults.

Benefits

• High Efficiency: Produces up to 5000 liters of purified water per hour, suitable for large-scale operations.
• Quality Assurance: Ensures consistent production of high-purity water, meeting stringent health and safety standards.
• Automation: Reduces labor costs and minimizes human error through fully automated operations.
• Scalability: Can be customized and scaled to meet specific production requirements.
• Durability: Built with high-quality materials to ensure long-term reliability and low maintenance costs.

Applications

• Bottled Water Plants: Ideal for commercial bottled water production.
• Beverage Industry: Used in the production of juices, soft drinks, and other beverages requiring high-quality water.
• Pharmaceuticals: Provides purified water for manufacturing processes.
• Food Processing: Ensures water used in food production meets safety standards.
• Hospitals and Laboratories: Supplies pure water for various medical and research applications.

Technical Specifications

• RO Capacity: 5000 LPH
• Power Supply: 3-phase, 440V, 50/60Hz
• Membrane Type: Thin-Film Composite (TFC)
• Recovery Rate: 50-75%
• Rejection Rate: 95-99%
• Pre-Treatment Filters: Multi-media, Activated Carbon
• Filling Speed: Adjustable up to 5000 LPH
• Bottle Sizes: Compatible with various sizes (customizable)
• Material: Food-grade Stainless Steel (SS 304/316)

This integrated system ensures a seamless, efficient, and hygienic process from water purification to bottle capping, providing an all-in-one solution for high-volume water production and bottling needs.